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Sofa Cushion Replacement
 
Do you have a special shape and need your foam special cut? Custom cut foam is our specialty! We can cut foam to any size, and shape. We can replace foam in any sofa cushion. T-shape, L-Shape, bevel, or round cushions. We also supply fiber-fill to give the cushion a softer and rounder look. We can repair you exiting cushion cover, or we can custom make new covers for your cushion.

Mattresses Bar Seats Headboards
Round Mattresses Foam Bar Railing Foam Wedge
Mattress for Truck Foot Stools Antic Beds
Couch Cushions Boat Cushions RV Beds
Seat Cushions Camping pads RV Cushions
Back Cushions Window Seat Cushions Day Beds
Seat Chairs Back Relief Cushions Pet Beds
Bay Windows Foam Packaging Recreational Vehicle
Round Cushions Studio & Noise Control Boat Mattresses
Archery Targets Ceiling Foam Tiles Crib Mattresses



Your sofa cushions can be replaced with new foam, it is a very easy process!
There is no additional charge for us to custom cut your foam!

When ordering custom cut foam you are only ordering a square or rectangle
shape. We can special cut T-shape, L-shape cut outs at the same price but
please contact us with a drawling and additional measurements.

Use the calculator below to estimate the cost of the foam you need...

Custom Foam Quote Calculator
Dimension Method Measurement
Measure Depth:   inch(es)
Measure Width:   inch(es)
Measure Thickness:   inch(es)



Foam Usage Suggestions
 

Super Soft / Plush Common Uses: back cushions, baby mattresses, and mattresses for people with back sores, and/or must sleep for extended periods of time
HD23 Rubber (Medium / Soft) Common Uses: back cushions, baby mattresses, and mattresses for people with back sores, and/or must sleep for extended periods of time
Premium High Density (Medium) Common Uses: cushions, bay windows, benches, chairs, and mattresses
Luxury High Density (Firm) Common Uses: kitchen and dinning room Seats, bar stools, exercise bench, sofa cushion  for heavy people, bay windows, benches, chairs, and mattresses
1.5 Standard Foam (Medium) Common Uses: wedges, mattresses & cushions, packaging, shipping, and dog beds

NOTE: Thick pieces of 1.5 Standard foam will develop "sink" areas after heavy and/or everyday use


Open Cell Foam Specs
Foam specifications come from foam manufactures.

Luxury

Premium

HD23

1.5 Standard

Plush Foam

Color:

Light Blue

White/ Neutral

White/ Neutral

White/ Neutral

White/ Neutral

Life (every day normal use)

12-18

12-18

12-18

1-2 years

2-5 years

ILD (LBS/ 50sq.in):

44-54

31-37

19-27

32-38

7-14

Density (LBS/Cubic Ft.)

2.60-2.80

2.60-2.80

2.30

1.10-1.30

1.00-1.20

25% IFD (Pounds)

45-55

32-38

N/A

33-39

15-21

Support Factor
(65%/ 25% Min.)

1.90

1.90

N/A

1.90

1.00

Tensile (pis) Min.

12.0

12.0

12.0

14.0

12.0

Elongation (%) Min.

200

150

120%

200

150

Tear (PPI) Min.

1.20

1.20

1.2

1.50

1.20

Resiliency (%) Min.

45

45

N/A

40

46

Flammability

California 117
Note: All Testing Is Done By The ASTM D 3574 Standard
Rev. 1, 12-3-02



Instructions on how to make your own template...
 

Here is an example of tracing the width and length of cushion.
Click a picture to enlarge it.



  1. Place your paper on the floor, with your cushion on top of the paper.
     
  2. Carefully draw around the cushion
     
  3. Cut around the shape of the cushion.
     
  4. To ensure that the template is the same shape on the left and on the right,
    you will need to fold the paper in half to make sure it is equal on both sides.
     
  5. Please mark clearly on the template:
    1. Your name, telephone number, and address.
    2. The thickness of the cushion required
    3. How many cushions you require of that shape
    4. The grade of foam you would like
    5. If it's a "seat" or a "back" cushion

Carefully draw around the cushion

Ensure that the template is the same shape as cushion

When you receive your foam it should fit exactly to your chair
Finish look of new foam cushion

When we receive your paper template by mail we will be able to custom cut you foam with no additional charge. Or if you would like you can mail your empty cover and we will be able to fit the proper foam inside your cushion. Please contact us with any questions (248) 837-2430




DACRON, gives a more rounded look to the edges of your Cushion,
and it fills in the fabric for a more aesthetic look.
(Fiber Fill also helps protect the foam from ware and tear.)

Dacron is 54" WIDE 1" thick
Click Here For Size and Price



Measure the total width, length, and height
When you trace the foam you have to keep
the marker straight.

When cutting the foam, you will want to
leave the marker part on the cushion side.
Tools you can use to cut foam are: a sharp
carving knife or an electric knife.


Replacement Sofa Cushions
When measuring foam cushions for new foam fillings there are a few things that need to be taken into consideration. The new foam interior needs to be slightly bigger than your cushion cover. This allows the foam to be slightly compacted and will help it to fill out the cushion cover properly. If the foam interior is too small then your cover will wrinkle when you sit on it. If the new foam fillings are too big you may strain the seams and zip on your cushion cover and your new cushion will look distorted and bulbous.

When replacing foam cushion interiors with new ones as a general rule you will need to add 1” to the cushion width, and 1” to the cushion length. When replacing foam cushion interiors with new ones as a general rule you will need to add 1" to the cushion width, and 1" to the cushion length. This will ensure that your cushions have adomed appearance rather that it looking too flat.

For Back Cushion Foams (Click Her For More Information)
Measure in the same way as above for the length and width measurements. Add 2” to the depth of the cushion border. This will give your back cushions a lovely plump appearance.

Please Note: Shipping price in not in included for custom cut cushion replacement. Please call or e-mail us with your zip code, what type foam and the size of the foam you want for shipping price. Returns are not accepted for for foam orders cut to your specifications. Orders cannot be canceled or changed once production has begun.